Tapered Springs
Conical structure

Tapered Springs

Conical geometry can lower solid height, support stability or create a progressive load curve. Nesting and end orientation require sample confirmation.

Space savingAnti bucklingLightweight
DESIGN WINDOW

Typical capability range

Use these values for early selection. Final dimensions, tolerances and loads are confirmed by engineering review and approved samples.

Wire Dia
0.2-10mm
Large End
5-150mm
Small End
2-80mm
Typical use
Suitable for damping devices, battery contacts, electronic equipment
ENGINEERING OPTIONS

Materials, forms and quality controls

01

Material options

  • Music wire / 65Mn: machinery and damping
  • SUS304: electronics, battery and humid service
  • Copper alloys: special conductive-contact projects
02

Forms and processes

  • Conical, tapered and variable-diameter forms
  • Telescoping or non-telescoping coils
  • Closed, ground or special large / small ends
03

Critical inspection

  • Large / small diameters, height and concentricity
  • Loads at multiple working heights
  • Nesting sequence, solid height and recovery
APPLICATION FIT

Typical applications

Conical tapered springs with stability, suitable for damping and battery contacts

01

Compact mechanisms

Low solid height in limited axial space.

02

Damping

Progressive rate or stable support components.

03

Conductive contacts

Conical battery contacts in electronics.

DESIGN NOTES

Engineering notes

Telescoping requires adjacent diameters to clear wire, forming tolerance and finish thickness.

As coils contact, active count changes and the load curve may become nonlinear. Use multiple points to define the range.

RFQ CHECKLIST

Include with your RFQ

  1. 01 Wire, end diameters and free height
  2. 02 Coils, pitch and nesting requirement
  3. 03 Orientation and support dimensions
  4. 04 Multiple heights and loads
  5. 05 Conductivity, finish and life
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FAQ

Common design questions

Is a conical spring always more stable?

No. Support, eccentricity, pitch and travel also control stability and must be assessed in the mechanism.

Can every coil telescope?

Some designs can, but adjacent diameter, wire and tolerance must be checked and the sequence validated on samples.