Custom Wire Forms
Custom wire forms

Custom Wire Forms

Complex bends, clips, brackets and links made from 2D / 3D drawings or samples. Datums, bend sequence, springback compensation and functional gauges drive production stability.

Drawing based2D / 3DComplex bends
DESIGN WINDOW

Typical capability range

Use these values for early selection. Final dimensions, tolerances and loads are confirmed by engineering review and approved samples.

Specification
Drawing/sample based
Form
2D/3D
Material
Carbon/stainless steel
Typical use
For automotive components, electronics, furniture hardware and sports equipment
ENGINEERING OPTIONS

Materials, forms and quality controls

01

Material options

  • Carbon and music wire: high-strength elastic forms
  • SUS304 / SUS316: corrosion-resistant forms
  • Copper alloys and special wire: conductive or special function
02

Forms and processes

  • 2D and 3D spatial bends
  • Clips, pins, brackets, links and elastic arms
  • Round, square, flat and locally formed ends
03

Critical inspection

  • Datum to critical bend positions
  • Angles, profile, flatness and assembly function
  • Material, heat treatment and finish traceability
APPLICATION FIT

Typical applications

Complex wire forms made to drawings or samples for positioning, support and linkage mechanisms

01

Position and connection

Clips, pins, brackets and automated assembly parts.

02

Automotive and furniture

Seats, latches, supports and hardware.

03

Electronics and sports

Elastic clamping, drive and structural links.

DESIGN NOTES

Engineering notes

Wire forms are flexible parts. Use real mounting features as inspection datums; arbitrary outline dimensions may not represent assembly.

Long arms and open shapes can distort in heat treatment, finishing and bulk shipping, so handling and packaging need production approval.

RFQ CHECKLIST

Include with your RFQ

  1. 01 Datum-based dimensioned 2D drawing
  2. 02 STEP / IGES 3D model
  3. 03 Keep-out zones and mating dimensions
  4. 04 Bend radius, material and finish
  5. 05 Functional gauge, packaging and volume
Request Engineering Review →
FAQ

Common design questions

Is a 2D drawing needed with a 3D model?

Recommended. The model defines shape; the drawing defines material, datums, tolerances, finish and inspection.

Can you reproduce from a sample?

It can be evaluated, but a sample may be distorted or lack material data. Create a controlled drawing and acceptance standard before production.