Extension Springs
Extension systems

Extension Springs

For pullback, return, tensioning and force retention. Initial tension, working extension and local hook stress are the main design concerns.

High reboundCustom hooksFatigue rated
DESIGN WINDOW

Typical capability range

Use these values for early selection. Final dimensions, tolerances and loads are confirmed by engineering review and approved samples.

Wire Dia
0.1-15mm
OD
1-150mm
Free Length
5-1000mm
Typical use
Suitable for appliances, toys, sports equipment, automation industries
ENGINEERING OPTIONS

Materials, forms and quality controls

01

Material options

  • Music wire: high strength and cyclic room-temperature use
  • SUS304 / SUS316: humid or corrosive environments
  • 65Mn: general industrial tension and return mechanisms
02

Forms and processes

  • Machine, crossover, side and extended hooks
  • Custom hook angle, opening direction and length
  • Controlled initial tension, free length and load at length
03

Critical inspection

  • Free length, body diameter and hook orientation
  • Load at specified length and initial tension
  • Hook-root surface, fatigue life and permanent set
APPLICATION FIT

Typical applications

Precision extension springs with various loop types, suitable for appliances and toys

01

Automation return

Fixtures, rods, guards and position-return mechanisms.

02

Sports and appliances

Fitness equipment, doors, toys and household products.

03

Latching and tensioning

Latches, drive tensioners and compact linkages.

DESIGN NOTES

Engineering notes

Hooks usually create higher stress concentration than the spring body. Avoid side pull and align cyclic load with the spring axis where possible.

Specify initial tension or the first load point when assembly feel matters. Visually closed coils do not completely define performance.

RFQ CHECKLIST

Include with your RFQ

  1. 01 Wire, body diameter and free length
  2. 02 Hook geometry and relative orientation
  3. 03 Working lengths and loads
  4. 04 Maximum extension and life target
  5. 05 Material, finish and volume
Request Engineering Review →
FAQ

Common design questions

Can the two hooks use different directions?

Yes. Show viewing direction, openings and relative angle, and include mating-pin dimensions.

Can an extension spring work at its maximum hook travel?

The geometric limit should not be a routine working point. Maximum extension must be reviewed against stress and cycle life.